Shell and tube heat exchanger design calculation excel

I Units and English U. The database also included critical properties, boiling and melting points and come as a standalone interface but easily integrated with the software.

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Frequently Asked Questions.Shell and Tube Heat Exchanger type exchangers are used in many process industries, as well as nuclear power stations as condensers, steam generators in pressurised water reactor power plants, and feed water heaters. They are also used in many other applications i. This type of heat exchangers offers a great flexibility to meet almost any service requirement.

Shell and Tube Heat Exchanger as the name proposed, they are built around tubes mounted in a cylindrical shell, the tubes are parallel to the shell. One fluid flows inside the tubes is called the Tube Side Fluidwhile the other fluid flows across and along the axis of the exchanger in the shell side Shell Side Fluid.

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Click here for screen shots on Facebook Click here for Screen shots on Flicker. Skip to content Shell and Tube Heat Exchanger type exchangers are used in many process industries, as well as nuclear power stations as condensers, steam generators in pressurised water reactor power plants, and feed water heaters.

Support S. I Units and English U. S Units of measurement Units converter containing 23 measurements and units conversions Save, Load and generate result in different formats Unknown Flow rate, Unknown temperature, on either shell or tube side can be calculated.

Select from different correlations to calculate shell or tube heat transfer coefficient. The database also included critical properties, boiling and melting points and come as a standalone interface but easily integrated with the software. Estimate mixture properties. Tube counts Fouling factors and Overall heat transfer coefficients included.

Export results to Microsoft excel generated data sheet for editing. Export Results summary to.The shell and tube multipass tubular juice heater consists of an assembly of tubes, the juice circulates through the tubes, and the vapour outside them. The juice to pass a certain number of times from bottom to top and from top to bottom of the heater by restricting the juice each time to a few of the tubes.

There are two principal designs of tubular juice heaters, the horizontal and the vertical, both are use in sugar Industry. The Vertical juice heaters are preferred because they occupy less floor space, are subject to less formation of scales and provide better facilities for cleaning.

To know about fundamental concepts of heat transfer coefficient purpose go through the below link. Heat transfer coefficient for shell and tube heat exchanger.

Shell and Tube Heat Exchanger

For complete information of Heat transfer coefficient calculation purpose please go through the below link. For simplification of the finding heat transfer coefficient HTC purpose our technologist proposed number formulas. Out of that the below mentioned formula is most popular for dead end type juice heaters. Here Heating media is vapour and utilize only the latent heat only so heating media inlet and outlet temperatures are same. So it is to be take as Tv. To find the heat transfer coefficient by using above formula i.

Click Here. Condensate or Duplex Heater Liquid- Liquid Heater heating surface, number of tubes, tube plate dia, pressure drop calculation formulas with online calculation sheet. Hi friends Thanks for reading. I Hope you liked it. Give feed back, comments and please share it. In this article explained about centrifugal section and Sugar house equipment capacity calculation for process house of sugar industry In this article explained about basic concepts in carbonation process for sugar refining like Reactions and Process Description, Flow In this session discuss about Vacuum Pan design criteria for crystallization process in sugar factory.

Vacuum Pan Design Aspects in Sugar This article discussed about 80 MT capacity batch vacuum pan design calculation of Heating surface, Number of tubes, Dia of the downtake Sir i want the formula of heat transfer coefficient of vapour line juice heater and plate type juice heater sir please answer shortly.

I want to know about Heating surface, capacity calculations of DCH and plate type heat exchanger. Sir, I want know about 1 pass shell and 6 pass tube heat exchangers.

shell and tube heat exchanger design calculation excel

Please send its pictures both sides of tube sheets and dish ends. Your email address will not be published. Contents 1 Tubular juice heater design calculation with online calculator 1. Post Author: siva alluri The aim of this Blog "sugarprocesstech" is Providing basic to advance knowledge in sugar process industry and providing maximum calculation regarding capacity and equipment design online calculators. Akshay Kudache October 24, - am Reply.

Very thankful to you. I understand very easily about juice Heather and their calculations. Surendra singh May 13, - am Reply.Step 1.

Input flows, conditions and properties data for shellside and tubeside Tube R 1. Density Av. Viscosity Av. Heat Capacity Heat Exchanged Av.

Thermal Conductivity Fouling Resistance. Step 3.

shell and tube heat exchanger design calculation excel

Start configuring the exchanger. Input flows, conditions and properties data for shellside and tubeside Tube R Shell Water 11, Select tube arrangement and estimate shell diameter. Step 6. Check tubeside velocity and DP, shellside D adjust tube length, number of tubes per pass, num baffle spacing.

Remember to reset shell diamete required. Remember to reset shell diameter from tube count tables, as. Learn more about Scribd Membership Home. Read Free For 30 Days. Much more than documents. Discover everything Scribd has to offer, including books and audiobooks from major publishers.

Start Free Trial Cancel anytime. Uploaded by huangjl. Document Information click to expand document information Date uploaded Mar 11, Did you find this document useful? Is this content inappropriate?Shell and tube heat exchangers are very popular and commonly used heat transfer equipment in the process industry. This type of heat exchangers consists of metal tubes passing through another metal enclosure, which is referred to as the 'shell'.

There are many subtypes of shell and tube exchangers created by different configurations of the shell and tube arrangement. This versatility is one of the reasons why shell and tube exchangers are so popular among process design engineers. To determine these design parameters, a few calculations must be performed for the shell and tube heat exchanger. In each iteration you need to calculate how the exchanger performs. Following calculators can help you with these heat exchanger sizing calculations.

Note all of the following calculators are for demo. To access the actual working calculators, you will need to create a login on EnggCyclopedia.

Design A Shell & Tube Heat Exchanger On Ms Excel

Apart from these calculators, you can always use a heat exchanger design software to build a model of your heat exchanger design and then to simulate its performance. For example, a boiler generator is used to boil water and produce steam heat distribution medium. This steam is then circulated through steam pipes Figure 1 - Typical steam ejector single stage Types if steam ejectors There are basically two types of steam ejectors: single-stage and multi-stage Figure 1 - Typical diesen engine cross section during air intake piston-cylinder shown at the top, crankshaft shown at the bottom Differences between Diesel Basically, the reducer and expanders are needed because pump nozzles are smaller than the piping on respective sides.

Why not have smaller piping at suction Sign up for free if you are not a member already. Share This! You may also like. Process Equipment Basics of diesel engines. Login Username or Email:.

Remember Me. Download Heat Exchanger Design Software. Advertise with us Advertise directly with us. Get links to your website. Reach out to our reader base of engineering professionals. Email - admin enggcyclopedia.Shell and Tube Heat Exchanger Most commonly used type heat transfer equipment in chemical and allied industries. Good mechanical layout: a good shape for pressure operation.

SHELL-AND-TUBE-HEAT-EXCHANGER.xls

Uses well established fabrication techniques. Can be constructed from a wide range of materials. Can be easily cleaned. Well established design procedure. Applications Used as a heater, cooler, reboiler and condenser Application in mechanical, metallurgical and electrical industries.

TEMA Standards are universally used. TEMA standards cover following classes of exchangers Class R- Designates sever requirements of petroleum and other related processing application.

Class C- Moderate requirements of commercial and general process application. Class B- Specifies design and fabrication for chemical process services.

shell and tube heat exchanger design calculation excel

Simple to apply and accurate enough for preliminary design calculation. Restricted to a fixed baffle cut. Bell Method Most widely used. Takes into account: Leakage through the gaps between tubes and baffles and baffles and shell. Kern Method Step 1: From the inlet and outlet temperature and flowrate, calculate heat load, mass flowrate of other fluid.

Step 2: Assuming overall HTC estimate the area value From one tube area calculate total number of tubes From pitch constant calculate bundle diameter and shell inside diameter.

Step 3: From mass flowrate calculate velocity on both side. The total correction will vary from 0. Different Excel Function used in Design Vlookup Function Searches for a value in the leftmost column of a table, and then returns a value in the same row from a column you specify in the table.Read on for information about the use of a heat exchanger design thermal design calculations spreadsheet for a double pipe heat exchanger.

Each of those parameters will be discussed briefly in the next three sections. The driving force for a heat transfer process is always a temperature difference. For heat exchangers, there are always two fluids involved, and the temperatures of both are changing as they pass through the heat exchanger. Thus some type of average temperature difference is needed. Many heat transfer textbooks e. The definition of the log mean temperature difference is shown in the figure above.

The meanings of the four temperatures in the log mean temperature difference equation are rather self explanatory as shown in the diagram of a counterflow double pipe heat exchanger at the right. The equation to be used is shown below for both the hot fluid and the cold fluid:. The heat transfer rate, Q, can be calculated in a preliminary heat exchanger design spreadsheet if the flow rate, heat capacity and temperature change are known for either the hot fluid or the cold fluid.

Then one unknown parameter can be calculated for the other fluid. The overall heat transfer coefficient, U, depends on the convection coefficient inside the pipe or tube, the convection coefficient on the outside of the pipe or tube, and the thermal conductivity of the pipe wall.

Lecture 14 : Tubular Heat Exchanger : Shell - and - Tube Design

See the article, Forced Convection Heat Transfer Coefficient Calculationsfor information about calculating the heat transfer coefficients and click here to visit our spreadsheet storefor spreadsheets to calculate the inside and outside convection coefficients and to calculate the overall heat transfer coefficient. The screenshot below shows a heat exchanger thermal design calculations spreadsheet that can be used to carry out thermal design of a double pipe heat exchanger.

The image shows only the beginning of the calculations. The rest of the spreadsheet will calculate the length of pipe needed, the length of each pass for a selected number of degree bends, and the pressure drop through the inside of the pipe. Why bother to make these calculations by hand? This Excel spreadsheet is available in either U. Kakac, S. Bengtson, H. You must be logged in to post a comment.

The Overall Heat Transfer Coefficient, U, for a Heat Exchanger Design Spreadsheet The overall heat transfer coefficient, U, depends on the convection coefficient inside the pipe or tube, the convection coefficient on the outside of the pipe or tube, and the thermal conductivity of the pipe wall.

A Heat Exchanger Thermal Design Calculations Spreadsheet The screenshot below shows a heat exchanger thermal design calculations spreadsheet that can be used to carry out thermal design of a double pipe heat exchanger.

References 1. Kuppan, T. Leave a Reply Cancel reply You must be logged in to post a comment.


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